Rebreather Pre-Dive Checks

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The following is a discussion and review of the subject of Pre Dive checks when diving rebreathers – a much discussed, varied and often controversial matter!

When we first learn to dive, the concept of a buddy check, pre dive check or safety drill is installed in us as a means to make the dive safer by spotting potential problems before they can manifest and potentially evolve into accidents.

This is not a procedure limited to diving, it is extremely common in the Aviation, Aerospace and military communities, but to bring it closer to home it is present when we drive a car. When we drive a simple, mainly mechanical, car we are aware of the pre drive steps of checking the coolant level, the tyre pressures and the oil level and then adjusting the seat, wing and rear view mirrors to the individual driver. In a more modern, computer controlled car, many of these checks may be completed by the control system and communicated to the driver via dash board instrumentation and at the high end, even the seat and mirror settings can be altered to individual drivers with the push of a button. What is most common is a combination of automated computer generated checks and manual human checks; either way we are assured of the functionality of the vehicle before heading out on the road.

With rebreather technology the source of the pre dive check sequence and method could come from a variety of places. The manufacturer of the specific rebreather, a training agency that teach a specific rebreather, a generic training agency rebreather check list to suit all rebreathers and a learnt acronym to prompt the required checks.

Of course it would be best if available to use the specific rebreather check list or system supplied by the manufacturer.

Within the above there are different ways to complete checks:

  • A written check list
  • A check list acronym – e.g a common rebreather check list reminder is the acronym of F.L.A.G.S.
  1. Flow
  2. Loop
  3. Analyse
  4. Gauges
  5. Stack/Sensors
  • Electronic check lists within the rebreathers display

 

  • Electronic check lists that analyse data from the actual components of the rebreather.

What should be checked?

Pre-Assembly

Mushroom (One Way) Valves. The one way check valves within the Mouthpiece assembly that ensure the gas flows around the rebreather in a single correct direction should be tested to ensure they open with and close against FLOW.

The Oxygen, Diluent, Single supply gas and all bailout cylinders for the planned dive should be ANALYSED.

The absorbent canister (STACK) should be either re-packed or replaced. Or the used time of a previously used canister should be noted and the remaining time available compared to the dive plan.

Pre-Dive

There are as many pre dive check sequences as there are rebreathers, in fact many more! So for initial discussion of the steps of pre dive checks we will here use the acronym FLAGS as a starting point. Although not exhaustive if the printed check sheets or on screen check prompts of most of the currently available rebreathers are reviewed all steps within them can be classified under one of the following prompt words:

F – FLOW

Ambient pressure gas flow around the rebreather in a single correct direction. Tested with the Mushroom (One Way) valve check as part of Pre Assembly. This should be tested prior to each dive as stray granules of absorbent etc could compromise a Mushroom Valve.

High pressure and intermediate pressure gas flow around the rebreather. Slowly turn on the cylinder valves and then add Diluent and Oxygen manually, inflate and check dumps on BCD/wing, check that the ADV and BOV function and ensure the solenoid can inject oxygen where applicable to each specific type of rebreather.

L – LOOP

Conduct a negative loop test and a positive loop test where appropriate to each style of rebreather.

A negative test is conducted on a completely assembled rebreather by placing the mouthpiece in the rebreather or closed circuit position and breathing in through the mouth (To empty the loop) and out through the nose until the loop is empty and then closing the mouthpiece. A suitable period of time (A minimum of 1 minute) is allowed to pass and the rebreather should maintain that negative i.e. not leak air into to rebreather.

Indications of a good negative can include, crushed breathing hoses, ADV diaphragm remaining concave or in, a lower PO2 than ambient (e.g. Pre negative mouthpiece open PO2 0.21, during negative mouthpiece closed 0.19) and a strong ‘gasp’ or sucking sound when opening the mouthpiece at the end of the check.

A positive test is conducted on a completely assembled rebreather by placing the mouthpiece in the rebreather or closed circuit position and breathing in through the nose and out through the mouth until the loop is full and then closing the mouthpiece. A suitable period of time (A minimum of 1 minute) is allowed to pass and the rebreather should maintain that positive i.e. not leak air out of rebreather.

Indications of a good positive can include rigid inflated counter lungs.

A – ANALYSE

The Rebreather although containing Oxygen sensors must not be used to analyse the gases used within the rebreather.

All gases, Oxygen, Diluent and all bailouts should be analysed and labeled prior to being assembled into the rebreather or as bailouts with an Oxygen or where required an Oxygen/Helium analyser.

Many rebreathers are calibrated by flushing them completely or flushing a sensing chamber where the sensors sit with Oxygen at Ambient pressure, if this were completed with a gas supply other than specified (i.e. Oxygen) then the calibration would be inaccurate and therefore the PO2 incorrect during the dive.

G – GAUGES

Test the contents of all required cylinders, Oxygen, Diluent and all required bailout and check for leaks.

Turn on (Slowly) cylinder valves and note the reading of pressure.

Turn off cylinder valves and leave off for 1 minute.

Check contents pressure has not dropped (If the pressure has dropped there is an HP or IP leak to be located and resolved)

S – STACK / SENSORS

The rebreather should be tested for basic function by the Pre Breathe detailed below.

The purpose of this check is to watch the 3 sensor outputs for stabilisation, correct reading and change on prompt i.e. whist breathing add Oxygen and note a rise in PO2 and then add Diluent and note a drop in PO2 from set point.

If fitted during the Pre Breathe a Carbon Dioxide sensor can be monitored for a rising figure.

Again if fitted on the specific rebreather a thermal activity monitor ‘Temp Stick’ can be monitored to ascertain the exothermic reaction of the sofnolime absorbing Carbon Dioxide causing thermal sensors within the stack to register a rise in temperature.

Pre-Breathe

The fully assembled Pre Dive checked rebreather should be breathed for an adequate time to assure the user of systems functionality.

This is the period when the above Stack/Sensors tests are performed.

Current research would indicate that a part used, over used, poorly packed, incorrectly fitted or even absent stack may not give enough signs or symptoms of Hypercapnia during a 3-5 minute Pre Breathe to ensure a diver notices and considers the rebreather unfit for use.

Quick Pre Jump Confirmation

Many training agencies provide Pre Jump quick check prompt cards that can be attached to the Rebreather.

Steps on these include but are not limited to:

  • Cylinder valves fully open on Oxygen, Diluent, Single supply gas and bailout?
  • Electronics on and safe breathable PO2 displayed?
  • BCD inflated?
  • Mouthpiece in mouth and in rebreather position?

These Pre Jump checks are NOT considered a full Pre Dive check and are in no way meant to replace full Pre assembly, Pre Dive and Pre Dive checks. The Pre Jump is intended to be used in addition to normal checks as a last check just prior to water entry.

Find out more about Phil at www.philshorttechnical.co.uk.

Phil Short

Phil Short

Phil Short started diving in 1990 and has been a diving professional in the Recreational, Technical, Media and Scientific Diving communities ever since. Phil has logged over 6000 dives, with over 3500 hours on multiple CCR Platforms. Phil is an Explorers Club Member and recipient of theTek Dive USA Diver of the Conference award in 2016.

3 Replies to “Rebreather Pre-Dive Checks”

  1. Chris Handley says:

    Hi Phil,

    Whats your take on re-testing between multiple dives in a day, I wouldn’t perform another pos and neg test before the second dive unless I had disassembled part of the loop, same with HP leak test unless I had changed a cylinder.

    2nd or 3rd dive of the day I would just perform the Pre-Jump checklist above.

    1. Team Scubaverse says:

      Hi Chris, Thanks for your question. I’ve sent it onto Phil and I will post his reply here. Many thanks, Jane

    2. Team Scubaverse says:

      Hi Chris,

      Here is Phil’s reply:
      Many fatalities have occurred over the last 15 plus years due to the assumption that a good pre dive check at the start of the day is enough for a complete day. During surface intervals things can change, minor HP leaks can drain cylinders, valves can be closed and flow stops accidentally moved to the shut position, batteries can drain and mushroom valves can be compromised by the fluid from a divers breath carrying loose particles of absorbent.
      Personally whether teaching, working on commercial projects or exploring I always do the required pre dive even if it is dive 2 or 3 on an apparently unchanged rebreather.
      My advice would be to follow firstly the specific manufacturer procedure for pre checks, some have a simplified check sheet for an assembled unit that is in addition to a full post assembly pre dive check and secondly to follow the training agencies procedure for multiple dive rebreather pre dive procedures.

      Thanks, Jane

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